Assessor Resource

MSMOPS202
Fabricate polymer products

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers the skills and knowledge required to fabricate products using polymer materials to a specified shape and resolve routine problems using defined procedure.

This unit of competency applies to operators who are involved in the fabrication of polymer materials, typically sheet, pipe or rod, into specified shapes, and applies to an individual working alone or as part of a team or group and working in liaison with other shift team members.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element

1

Check work requirements

1.1

Identify work requirements

1.2

Check materials and equipment meet requirements for job

1.3

Interpret plans, patterns, designs or specifications

1.4

Recognise requirements which may not be in accordance with usual practice

1.5

Ask questions of appropriate person to confirm unusual practice

1.6

Identify hazards associated with the job and apply appropriate hazard controls

1.7

Complete records as required

2

Conduct pre-fabrication operations as required

2.1

Set up tools, jigs, fixtures and equipment ready for job

2.2

Identify materials, patterns and consumables required

2.3

Check hazard controls are operational and appropriate

2.4

Mark out/lay out job for fabrication taking account of directional properties of polymer as appropriate

2.5

Undertake other pre-fabrication requirements in accordance with procedures

2.6

Identify non-conformances and report to appropriate personnel

3

Form materials to shape

3.1

Arrange materials in order prior to forming

3.2

Form and fix material into shape as required

3.3

Measure and check product is to specifications, making adjustments as required

3.4

Trim and finish joints and fabricated product as required

4

Resolve routine problems

4.1

Identify likely faults that occur during the operation/task

4.2

Identify and take action on causes of routine faults in accordance with procedures

4.3

Ensure appropriate records are maintained

4.4

Identify non-routine problems and report to designated person

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and demonstrate the ability to:

check the requirements of the job

identify hazards associated with the job/work environment and apply appropriate hazard controls

prepare for the fabrication as required

complete the fabrication to specification

apply known solutions to routine problems.

Evidence must be provided that demonstrates knowledge of:

hazards and hazard controls specific to the types of fabrication undertaken

different types of materials used and their behaviour when joined

different forming and joining equipment used and suitability for materials

types and causes of known problems for the types of fabrication undertaken

corrective action appropriate to the problem cause.

The unit should be assessed holistically and the judgement of competence based on a holistic assessment of the evidence.

The collection of performance evidence:

should occur over a range of situations which include typical disruptions to normal, smooth operations

will typically include a supervisor/third-party report focusing on consistent performance and problem recognition and solving. A supervisor/third-party report must be prepared by someone who has a direct, relevant, current relationship with the person being assessed and who is in a position to form a judgement on workplace performance relevant to the unit of competency

will typically include the use of appropriate industrial equipment and responding to problems

may use industry-based simulation for all or part of the unit particularly where safety, lack of opportunity or significant cost is an issue.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment in a simulated environment should use evidence collected from one or more of:

walk-throughs

pilot plant operation

demonstration of skills

industry based case studies/scenarios

‘what ifs’.

Knowledge evidence may be collected concurrently with performance evidence (provided a record is kept) or through an independent process, such as workbooks, written assessments or interviews (provided a record is kept).

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

Foundation skills are integral to competent performance of the unit and should not be assessed separately.

As a minimum, assessors must satisfy the Standards for Registered Training Organisations 2015 assessor requirements.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element

1

Check work requirements

1.1

Identify work requirements

1.2

Check materials and equipment meet requirements for job

1.3

Interpret plans, patterns, designs or specifications

1.4

Recognise requirements which may not be in accordance with usual practice

1.5

Ask questions of appropriate person to confirm unusual practice

1.6

Identify hazards associated with the job and apply appropriate hazard controls

1.7

Complete records as required

2

Conduct pre-fabrication operations as required

2.1

Set up tools, jigs, fixtures and equipment ready for job

2.2

Identify materials, patterns and consumables required

2.3

Check hazard controls are operational and appropriate

2.4

Mark out/lay out job for fabrication taking account of directional properties of polymer as appropriate

2.5

Undertake other pre-fabrication requirements in accordance with procedures

2.6

Identify non-conformances and report to appropriate personnel

3

Form materials to shape

3.1

Arrange materials in order prior to forming

3.2

Form and fix material into shape as required

3.3

Measure and check product is to specifications, making adjustments as required

3.4

Trim and finish joints and fabricated product as required

4

Resolve routine problems

4.1

Identify likely faults that occur during the operation/task

4.2

Identify and take action on causes of routine faults in accordance with procedures

4.3

Ensure appropriate records are maintained

4.4

Identify non-routine problems and report to designated person

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Work requirements

Work requirements will be determined from one or more of the following:

job/shop orders

plans/specifications

procedures

other processes used in an enterprise

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or more of the following:

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

temporary instructions

any similar instructions provided for the smooth running of the plant

Polymer fabrication

Polymer fabrication includes one or more of the following:

forming processes, such as bending, heating, holding in a jig fixture or other methods of achieving the required shape

mechanical, chemical, thermal or other fixing methods

Tools and equipment

Tools and equipment include one or more of the following:

power saws, jig saws and thermal cutting devices

drilling, riveting, bolting and stitching

hand tools

relevant personal protective equipment (PPE)

Hazards

Hazards include one or more of the following:

heat, smoke, dust or other atmospheric hazards

equipment failures

industrial (machinery, equipment and product)

equipment or product mass

noise, rotational equipment or vibration

hazardous products and materials

unauthorised personnel

sharp edges, protrusions or obstructions, swarf and scrap

slippery surfaces, spills or leaks

extreme weather

fibres (airborne and handled)

manual handling

power tools, leads and power supplies

other hazards that might arise

Routine problems

Routine problems must be resolved by applying known solutions.

Routine problems are predictable and include one or more of the following:

pattern incorrect

marking errors

wear and breakage

loss of power or drives

controller sequence and timer issues

sequencing problems

Known solutions are drawn from one or more of:

procedures

training

remembered experience

Non-routine problems must be reported according to according to relevant procedures.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and demonstrate the ability to:

check the requirements of the job

identify hazards associated with the job/work environment and apply appropriate hazard controls

prepare for the fabrication as required

complete the fabrication to specification

apply known solutions to routine problems.

Evidence must be provided that demonstrates knowledge of:

hazards and hazard controls specific to the types of fabrication undertaken

different types of materials used and their behaviour when joined

different forming and joining equipment used and suitability for materials

types and causes of known problems for the types of fabrication undertaken

corrective action appropriate to the problem cause.

The unit should be assessed holistically and the judgement of competence based on a holistic assessment of the evidence.

The collection of performance evidence:

should occur over a range of situations which include typical disruptions to normal, smooth operations

will typically include a supervisor/third-party report focusing on consistent performance and problem recognition and solving. A supervisor/third-party report must be prepared by someone who has a direct, relevant, current relationship with the person being assessed and who is in a position to form a judgement on workplace performance relevant to the unit of competency

will typically include the use of appropriate industrial equipment and responding to problems

may use industry-based simulation for all or part of the unit particularly where safety, lack of opportunity or significant cost is an issue.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment in a simulated environment should use evidence collected from one or more of:

walk-throughs

pilot plant operation

demonstration of skills

industry based case studies/scenarios

‘what ifs’.

Knowledge evidence may be collected concurrently with performance evidence (provided a record is kept) or through an independent process, such as workbooks, written assessments or interviews (provided a record is kept).

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

Foundation skills are integral to competent performance of the unit and should not be assessed separately.

As a minimum, assessors must satisfy the Standards for Registered Training Organisations 2015 assessor requirements.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify work requirements 
Check materials and equipment meet requirements for job 
Interpret plans, patterns, designs or specifications 
Recognise requirements which may not be in accordance with usual practice 
Ask questions of appropriate person to confirm unusual practice 
Identify hazards associated with the job and apply appropriate hazard controls 
Complete records as required 

Forms

Assessment Cover Sheet

MSMOPS202 - Fabricate polymer products
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSMOPS202 - Fabricate polymer products

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: